Capacitive micromachined ultrasonic transducers for therapeutic ultrasound
This thesis is motivated by movement towards minimally invasive
and noninvasive procedures, which reduce patient morbidity and mortality, reduce costs, and
increase accessibility of procedures for many patients. Minimally invasive and noninvasive
surgeries benefit a variety of applications from treatment of heart arrythmias, blood coagulation,
and cancers of the prostate, liver, kidney, brain, and uterinefibroids, to name a few. Current
therapeutic technologies like radiofrequency (RF), microwave, and laser ablation are too invasive
for these procedures. Ultrasound is advantageous because pressure waves can be focused to a point
of interest without harming intervening tissues. Traditionally piezoelectric transducers have been
used for ultrasound, but recent developments have made capacitive micromachined ultrasonic
transducers (CMUTs) highly competitive. CMUTs are advantageous because of their ease of fabrication
and improved performance, including wide bandwidth, minimal self-heating, and MR compatibility.
This thesis shows the first results of CMUTs simulated, designed, and fabricated for therapeutic
ultrasound. Finite element models used to design CMUT devices are presented. One of these models
accounts for the fabrication-related temperature effects during processing. These models are used
to design CMUTs with different topography, cell shape, and cavity types. These cells were
fabricated and characterized for their output pressure and reliability. After successful
development of a conventional CMUT design for therapeutic ultrasound, system levels testing and
principles are demonstrated. Noninvasive and minimally invasive procedures rely on imaging
technology to guide and provide realtime feedback on the status of the treatment. This is
especially important in thermal therapy procedures because the site of interest cannot be seen
optically and the bloodflow to the region of the body is often unpredictable. An unfocused CMUT was
demonstrated to successfully heated a HIFU phantom while monitored using MR-temperature maps. After
demonstrating unfocused heating, continuous wave (CW) focusing of a transducer designed for
ablation of upper abdominal cancers was also shown. The measured and simulated beam profiles
matched well, though there were difficulties with the yield of the device. CMUTs are shown to be
competitive to conventional piezoelectric transducers and advantageous for therapeutic
ultrasound.
